Carbon Fiber Solutions for Advanced Manufacturing
Different applications demand different material properties, formats, and processing capabilities.
Phlex Carbon Fiber offers high-strength and intermediate-modulus carbon fiber across a range of product formats, with options for custom fiber lengths, weights, sizing and other configurations based on customer requirements. Our materials support applications across aerospace and defense, automotive and transportation, sporting goods, industrial manufacturing, infrastructure, energy and other advanced applications.
Carbon Fiber Processing in Lake City, South Carolina
Our carbon fiber products are processed and produced in Lake City, South Carolina, giving Phlex the capabilities to supply manufacturers with multiple carbon fiber formats from a U.S.-based operation.
From precision-cut chopped fiber to carbon fiber tow, wet-laid non-wovens and specialized sizing solutions, our team works with customers to identify materials and configurations that meet their specific manufacturing needs.
Explore Our Carbon Fiber Products
01.
Phlex Carbon Chopped HSC
High-strength, standard-modulus chopped carbon fiber precision cut into short-length fiber materials. Available in multiple fiber lengths, with seeded forms available to increase bulk density and improve flow for automatic feeding and metering.
02.
Phlex Carbon Chopped IMC
Intermediate-modulus chopped carbon fiber manufactured using aerospace-grade carbon fiber. These precision-cut, short-length fibers are repurposed from manufacturing processes and are available in multiple lengths.
Seeded forms are also available for increased bulk density and improved flow in automatic feeding and metering applications.
03.
Phlex Carbon SPCF 12K Tow
Continuous carbon fiber supplied on spools/bobbins and available in both HSC and IMC grades. Bobbins can be re-wound to customer-specified weights, with air splice or tight-knot re-winding options available.
Phlex Carbon SPCF is also available in 24K Tow.
04.
Phlex Carbon CFM
A wet-laid mat of randomly oriented carbon fibers designed for closed, and open-mold infusion, prepreg, and compression molding. PhlexCarbon CFM utilizes repurposed carbon fibers and is available using high-strength (standard-modulus) or intermediate-modulus fiber, with multiple areal weights and custom weights available.
05.
Phlex Carbon CFTM
A wet-laid mat of randomly oriented carbon fibers co-mingled with thermoplastic fibers for compression molding. Available using high-strength or intermediate-modulus carbon fiber, PhlexCarbon CFTM can be combined with standard thermoplastics such as PP, PET and PA6, as well as advanced fibers including PPS and PEEK.
06.
Phlex size Carbon Fiber Sizing
High-performance aqueous sizing dispersions engineered to enhance fiber–matrix compatibility, optimize composite performance and improve manufacturing efficiency. Our sizing offering includes solutions for unique resin systems such as PA66, PEEK, PEKK and epoxy, with technical expertise available to help identify the right sizing for your resin system. All Phlexsize options can be used with our chopped carbon fiber products.
Engineered for Demanding Applications
Phlex Carbon Fiber materials provide manufacturers with multiple fiber grades, formats and configurations to address different application and processing requirements.
Our materials can support applications across:
Aerospace & Defense
Carbon fiber solutions for performance-driven aerospace and defense applications.
Automotive & Transportation
Materials for automotive, motorsports, EV and other transportation applications.
Industrial & Infrastructure
Carbon fiber solutions for industrial manufacturing, composite reinforcement and infrastructure applications.
Sporting Goods & Recreation
High-performance carbon fiber materials for sporting goods and recreational equipment.
Energy & Emerging Applications
Carbon fiber materials for energy applications, advanced manufacturing and new product development.
Flexible Materials. More Ways to Build.
Material requirements can vary significantly from one application and manufacturing process to another. That's why Phlex Carbon Fiber offers flexibility across our product portfolio.
Chopped carbon fiber is available in high-strength and intermediate-modulus grades, with multiple fiber lengths and seeded or unseeded configurations. Carbon fiber tow can be re-wound to customer-specific spool weights. Non-woven materials are offered in multiple areal weights, with custom weights available upon request. Our fiber sizing portfolio provides additional options for compatibility with a range of resin systems.
Why Phlex Carbon Fiber?
Chopped carbon fiber is available in high-strength and intermediate-modulus grades, with multiple fiber lengths and seeded or unseeded configurations. Carbon fiber tow can be re-wound to customer-specific spool weights. Non-woven materials are offered in multiple areal weights, with custom weights available upon request. Our fiber sizing portfolio provides additional options for compatibility with a range of resin systems.
01.
Multiple Carbon Fiber Formats
Chopped carbon fiber, continuous tow, non-woven carbon fiber and fiber sizing solutions.
02.
High-Strength & Intermediate-Modulus Options
Carbon fiber grades designed to address different material and performance requirements.
03.
Customizable Solutions
Options for custom fiber lengths, spool weights, non-woven areal weights and sizing systems.
04.
U.S. Based Processing
Carbon fiber processing and production in Lake City, South Carolina.
Find the Right Carbon Fiber for Your Application
Your material should fit your process - not the other way around.
Tell us about your application, manufacturing process and material requirements, and our team can help identify the Phlex Carbon Fiber product and configuration that best fits your needs.
Resources
Chopped carbon fiber is available in high-strength and intermediate-modulus grades, with multiple fiber lengths and seeded or unseeded configurations.
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